The intelligent monitoring system for form travelers in the bridge field is an integrated system of real-time monitoring, intelligent early warning and data management designed for the "form traveler" equipment in bridge cantilever construction, with its core function of ensuring the construction safety and engineering quality of form travelers.
Core product functions

1. Integrated Wind Speed and Direction Measuring Instrument
It realizes real-time detection of wind direction and speed, powered by solar energy. The built-in SIM card in the data acquisition box enables wireless data transmission. Wind force early warning can be set to promptly remind on-site construction managers to take timely precautions against strong winds.
2. Integrated Monitoring System (for Form Traveler)
Integrating monitoring, solar power supply and wireless data transmission, it can real-time monitor inclination and synchronization error. It collects and analyzes data for key construction conditions of traditional form travelers. Construction personnel can timely adjust working conditions such as concrete pouring and form traveler moving synchronization according to data feedback, ensuring on-site construction safety.

3. Distributed Cloud Intelligent Data Acquisition System
The Distributed Cloud Intelligent Data Acquisition System is a multi-functional wireless data acquisition system that adopts multiple communication interfaces and ZIGBEE communication technology. It can realize the conversion of various interface protocols, and is compatible with data acquisition functions of multiple data interfaces such as RS485, RS232, Ethernet, USB, and ZIGBEE wireless. It can automatically perform wireless data transmission management.
4. Vibrating Wire Surface Strain Gauge
It can be welded on the surface of steel structures or bolted on the surface of various structures for long-term automated monitoring and regular inspection.
Based on Internet of Things (LoT) and big data technologies, long-term automated online monitoring is conducted for structures.
Monitoring data is stored in a cloud platform to real-time grasp the health status of form traveler structures, promptly conducting damage assessment and safety early warning, providing references for structural maintenance and management, and ensuring production operations.
Remote Automated Monitoring
No need for personnel to enter the construction site multiple times.
Wireless Transmission
Eliminating the need for long-distance laying of cables andoptical fibers.
Information-based Management
It realizes information-based management of test data, allowingrelevant personnel to access on-site form traveler safety data andsafety assessment information at any time with differentpermissions.
Real-time Monitoring
Real-time monitoring regardless of distance and time, 24/7providing full protection for construction safety throughout theprocess.

Q1: What problem does the intelligent form traveler monitoring system mainly solve in bridge construction?
A1: The core function of this system is to address the challenges of safety management and quality control in form traveler construction. As a large-scale mobile equipment used in bridge cantilever construction, form travelers are characterized by heavy self-weight, frequent high-altitude operations, and variable stress conditions. They are vulnerable to factors such as strong winds, anchorage failure, and walking synchronization deviations, and accidents like form traveler overturning and main beam collapse have occurred in history. By real-time monitoring the structural status of form travelers and the construction environment, the system replaces traditional manual monitoring, provides early warnings of abnormal risks, prevents construction accidents, and ensures the bridge alignment and pouring quality.
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