8618513399356

Segmental Box Girder Cases

North-South Corridor N112 Project in Singapore

Description

The North-South Corridor (NSC) spans 21.5 km. It is Singapore's first integrated transport corridor, connecting the East Coast Parkway (ECP) to Admiralty Road West in the north. The corridor comprises underground tunnels, at-grade roads, viaducts, dedicated bus lanes and cycling paths. The whole project is divided into 14 design-and-build contracts (N101~N115), with phased opening scheduled for 2027.

segmental box girder formwork

The main viaduct of Contract N112 adopts precast segmental box girders constructed via balanced cantilever erection using a launching gantry. The main viaduct stretches approximately 3.3 km with a standard dual 3-lane carriageway (6 lanes in total), making it the longest viaduct among the four major elevated sections of the NSC. The bridge superstructure adopts precast twin-cell segmental box girders erected by balanced cantilever launching gantry. This project also represents Singapore's first large-scale viaduct constructed with long-line precasting technology.

The single-width box girder measures 16.26 m wide. Standard segments are 2.5 m in length and 3.1 m in depth, with each segment weighing 105 tonnes. The alignment incorporates horizontal curves, vertical curves and variable cross-sections, imposing extremely stringent requirements on formwork alignment adjustment and dimensional accuracy.

Boyoun supplied 15 sets of customised segmental box girder formwork for Singapore NSC Contract N112.

1. Core Challenges in Product Design

(1) Accommodate ultra-wide twin-cell box girders; control concrete casting deformation for large-span formwork;

(2) Adapt to the standardized production line at Singapore’s precast yard;

(3) Comply with high-precision acceptance criteria stipulated by LTA.

2. Core Competitive Advantages of Boyoun Products

High-precision intelligent manufacturing: CNC cutting and robotic welding adopted throughout production to meet the millimetre-level accuracy requirements demanded by high-end overseas infrastructure projects.

One-stop full-chain service: We deliver an integrated solution covering drawing optimisation, formwork fabrication, sea freight packaging, on-site installation supervision overseas, and after-sales maintenance & modification. This addresses technical and after-sales pain points for overseas construction contractors.

Contract N112 of Singapore North-South Corridor (Viaduct between Sungei Seletar and Yishun Avenue 5) serves as a benchmark precast segmental box girder viaduct project in Southeast Asia. Shandong Boyoun Heavy Industry successfully delivered standardized, intelligent and high-precision complete sets of segmental box girder formwork for this project. The project fully proves that domestically manufactured bridge steel formwork equipment is capable of meeting the stringent standards of high-end overseas infrastructure markets such as Singapore.

Gallery
Products Used

Successful Cases

Get In Touch

International Department: Room 2507-2508, Tower C of Wanda Plaza, Tongzhou District, Beijing 101118, China.

+86-13021287080

info@boyoun.cn

© Copyright 2020 Shandong Boyoun Heavy Industries Co., LTD. Design by BontopBlog